Friday, July 9, 2021

How to Read Ceramic and Polyester Capacitors Correctly

Fig. 1 - Various capacitors - how to read correctly


Due to many manufacturers and various norms and standards established nowadays, many acronyms are implemented in electronic components and use a wide variety of codes to describe their characteristics, which makes them difficult to read, there is an intrinsic coding to indicate the capacitors values, and manufacturers use different methods.

Sometimes generating a bit of confusion, some indications such as; tolerance and also the working supply voltage often aren't clearly written on them.

Will explain how to read the capacitors, identifying: microfarads (μF), nanofarards (nF), picofarads (pF), tolerance, voltage, and so on.

For values ​​equal greater than 1000nF (eg with aluminum or tantalum electrolytics), they mostly write the value on the body followed by the abbreviation for microfarad (μF).

For values ​​less than 1μF (1 microfarad), the issue is not so clear.
Generally, an encoding consisting of a three-digit number followed by a letter is used.

Before the most skeptics and purists come to question this Post, let us clarify that the correct abbreviation for microfarad is the Greek symbol; micro (μ). Which is a prefix of the International System of Units denoting a factor of 10−6 (one millionth).

Confirmed in 1960, the prefix comes from the Greek; μικρός (transliterated: mikros), meaning small. Followed by the capital letter F.

Usually when we're doing component descriptions, we don't always have the Greek symbols available on our keyboard, so to prevent this symbol from being wrongly transcribed, we substitute it for the lowercase letter "u", although we mustn't forget that we're always talking about the letter. "μ" (micro).

We have other cases, examples of this type, it is the symbol Ω (ohm) that is sometimes replaced by the letter "R" or, in some other cases nothing is written.

As mentioned at the beginning, with the exception of electrolytic capacitors that generally far exceed the value of 1 microfarad, the universe of capacitors used in electronics consists of capacitors with values ​​ranging from a few pF or picofarad (ceramic or disk capacitors look like lentils) to those close to 1 microfarad or 1μF (multi-layer polyester).

Before continuing, it is worth remembering "for whoever forgot" the subject of submultiples.

Submultiples

A pF (picofarad) is the smallest submultiple that exists to "practically" indicate capacity. I say practical because there are still smaller submultiples, SI Prefixes (International System of Units)

(deci, centi, milli, micro, nano, pico, femto, atto, zepto and yocto), but they are not used in electronics. 1 picofarad is 1,000,000 (1 million) times less than 1 microfarad (μF).

Halfway between picofarad and microfarad there is another sub-multiple called nanofarad widely used and it is 1000 times larger than 1 picofarad and 1000 times smaller than 1 microfarad.

Typical Capacitor Values

For capacitors facing between 1pF to 1μF (almost all capacitors except for electrolytic), reference values ​​are indicated with a three-digit number followed by a letter.

The first two digits indicate the starting number, while the third digit represents the number of zeros that must be added to the starting number to get the ending value. 

The result obtained is necessary to consider it in picofarad.

Examples of encodings

Let's use it as an example; 4 types of captions written on the capacitors, as shown in Figure 3 below.

In the capacitor in Figure 2, we can see in the description only a set of three numbers "104", which representing the capacitance in Picofarad reading.

Figure 2 - Capacitor with only capacitance captions



104 - Which is its capacitance in pF, and without any further information.





The capacitor in Figure 3, we can see in the description the set of 3 numbers "400" which representing the working voltage, followed by the letter "V", which is the working voltage indication, and the set of three numbers below "104", which represents the reading in Picofarad.

Figure 3 - Capacitor with voltage and
capacitance value captions


400V - Which is the working voltage.

104 - What is its value in pF






The capacitor in Figure 4, we can see in the description the set of 3 numbers "104", which represents the reading in Picofarad, followed by the letter "J", representing Tolerance, and the set of three numbers "250" represent the working voltage followed by the letter "V", which is the working voltage indication.

Figure 4 - Capacitor with capacitance, tolerance,
voltage captions 


104 - What is your capacitance in pF

J - It's the tolerance

250V - Is the working voltage.





The capacitor in Figure 5, we can see that in the description it starts with a number and a letter "2A" which represents the value of the maximum working voltage, then the set of 3 numbers "104", which represents the reading in Picofarad, followed by the letter "J" representing Tolerance.

Figure 5 - Capacitor with maximum voltage,
capacitance, tolerance 


2A - Which is the value of your maximum voltage

104 - What is your capacitance in pF

J - It's your tolerance





Let's Practice:

Let's say you have a capacitor with the nomenclature written "472", just as we take resistor readings, the third capacitor digit is also the multiplier, which means it would be: 47 + 2 zeros, which means 4700 pF (picofarad).

So if we exceed 1000 picofarad, we can use Sub-multiples, "like we do with meters/kilometers". As already clarified above that:

1μF = 1000nF
1nF = 1000pF

So, we can say that our 4700pF capacitor is 4.7nF.

In this case, it is not convenient to use the micro unit because the value would not be easy to read (0.0047μF).

With larger values, such as used capacitor filters number 104, that is, 10 + 4 = 100,000 pF or also 100nF, it is common for manufacturers to use the nomenclatures written on the capacitor body 0.1μF or .1μf (point one μF) .

Practical reading of the Polyester Capacitor

100nF Capacitor, tolerance of  ± 5% and maximum working voltage of 100V, Figure 5 above.

In this capacitor we have 6 alphanumeric digits, 2A104J.

  • The first two initial 2A digits refer to Maximum Voltage, we can use the complete EIA table codes that indicate the maximum capacitors work voltages in direct voltage (DC).

EIA Table of Code Indicators of Working Voltages of a Capacitor

0G = 4VDC0L = 5.5VDC0J = 6.3VDC
1A = 10VDC1C = 16VDC1E = 25VDC
1H = 50VDC1J = 63VDC1K = 80VDC
2A = 100VDC2Q = 110VDC2B = 125VDC
2C = 160VDC2Z = 180VDC2D = 200VDC
2P = 220VDC2E = 250VDC2F = 315VDC
2V = 350VDC2G = 400VDC2W = 450VDC
2H = 500VDC2J = 630VDC3A = 1000VDC

  • The next three digits refer to its capacitance, in the case as already exemplified 104 = 10 + 4 zeros, which is equal to 100,000pF = 100nF.

  • The last digit is the Letter "J", right after the three digits, determines the tolerance of the component.

    It is interesting to note the fact that some letters correspond to "asymmetric tolerances", such as "P", that is, the component may have a capacity greater than indicated, but not less.

    This type of tolerance is used with "filter" capacitors, where a value possibly higher than indicated does not minimize circuit operation, as we can see in the EIA table below.

EIA Table of Code Working Tolerance Indicators of a Capacitor

  • B = ± 0.10pF
  • C = ± 0.25pF
  • D = ± 0.5pF
  • E = ± 0.5%
  • F = ± 1%
  • G = ± 2%
  • H = ± 3%
  • J = ± 5%
  • K = ± 10%
  • M = ± 20%
  • N = ± 30%
  • P = ± +100%, - 0%
  • Z = ± +80%, - 20%
In the vast majority of cases, it may be useful to know the exact maximum voltage the capacitor can withstand without bursting or damaging its internal properties.

As we know, a capacitor is made up of a series of metal plates insulated from each other. This insulating material is very subtle, especially in the case of high-value capacitors. 

On the other hand, if the voltage is too high, there is a risk that an electrical arc will pass through the electrical insulation between the plates, breaking it and shorting the capacitor.

For this reason, the insulating material used is designed to work up to a certain maximum voltage level, so let's look at these capacitor voltages.

Dimensions of a Voltage-Based Capacitor

Often the maximum working voltage can be found clearly written, especially on capacitors designed to work with high voltages, other times the voltage value is not directly indicated.

It often happens with capacitors used in low voltage circuits. These capacitors support voltages between 50V and 100V, well above the typical working voltages of 5V, 12V, 18V, 24V, 48V.

A super important tip when designing or analyzing a circuit and not knowing for sure the capacitor working voltage, is to take into account the size, which in this case "size is important", as we cannot work with the structure of a capacitor. 

A high voltage and small size, of course there are exceptions, tantalum capacitors are altogether quite small compared to their capacitance, but as I said, "compared to their capacitance, not their voltage".

Last but not least, there is a numeric encoding used by some manufacturers which consists of a number followed by a letter. In the table of tolerances we can see the maximum working voltages.

As with everything related to technology, nothing is absolute and therefore a component manufacturer always appears, which uses systems to indicate values ​​different from those we describe. In any case, in general terms, this article's description fits very well (sometimes with slight variations) to most commercial capacitors nowadays.

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

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My Best Regards!!!

Monday, June 21, 2021

68W Hi-Fi Audio Power Amplifier using LM3886T IC + PCB

Fig. 1 - PCB  68W Hi-Fi Audio Power Amplifier - IC LM3886T

The LM3886 is a high-performance audio power amplifier capable of delivering 68W of continuous average power to a load and 38W into with 0.1% THD+N from 20Hz–20kHz

The performance of the LM3886, utilizing its Self Peak Instantaneous Temperature (°Ke) (SPiKe) protection circuitry, puts it in a class above discrete and hybrid amplifiers by providing an inherently, dynamically protected Safe Operating Area (SOA)

SPiKe protection means that these parts are completely safeguarded at the output against over-voltage, under-voltage, over-loads, including shorts to the supplies, thermal runaway, and instantaneous temperature peaks. The IC pinout is shown in Figure 2 below.
Fig. 2 - Pinout IC LM3886T

The LM3886 maintains an excellent signal-to-noise ratio of greater than 92dB with a typical low noise floor of 2.0μV. It exhibits extremely low THD+N values of 0.03% at the rated output into the rated load over the audio spectrum, and provides exceptional linearity with an IMD (SMPTE) typical rating of 0.004%.

Features

  • 68W cont. avg. output power into 4Ω at VCC = ±28V
  • 50W cont. avg. output power into 8Ω at VCC = ±35V
  • 38W cont. avg. output power into 8Ω at VCC = ±28V
  • 135W Instantaneous Peak Output Power Capability
  • Signal-to-Noise Ratio ≥ 92dB
  • An Input Mute Function
  • Output Protection from a Short to Ground or to the Supplies via Internal Current Limiting Circuitry
  • Output Over-Voltage Protection against Transients from Inductive Loads
  • Supply Under-Voltage Protection, not Allowing Internal Biasing to Occur when |VEE| + |VCC| ≤ 12V, thus Eliminating Turn-On and Turn-Off Transients
  • 11-Lead TO-220 Package

The Power Supply

The power supply is Symmetrical, for those who will use a 4Ω Loudspeaker, the 2x 20Vac transformer is recommended, because when rectified, it is around 28Vdc.

And for those who will use it at 8Ω, it is recommended the 2x 25Vac transformer, which when rectified, is 35Vdc on average.

The recommended transformer power is about 120W, this means that the transformer current is on average 3.5 Amperes, for mono, if it's stereo, do the duplication, that is, 8 Amperes. 

A good size heat radiator is necessary, since the IC LM3886 works in class AB, there is a great loss in heat at full power, and the recommended filter capacitors is 2 x 10.000uF/50V

The output inductance is formed by 15 turns of enameled wire, with a diameter of approximately 0.5mm, wound around the resistor R8 of 10Ω 1W. The complete schematic diagram is shown in Figure 3 below.
Fig. 3 - Schematic  68W Hi-Fi Audio Power Amplifier - IC LM3886T

Components List

  • U1 ..........................LM3886 Integrated Circuit
  • R1, R3 .................. 2.2K ohms - 1/8W - Resistor  - (red, red, red, gold)
  • R2, R4, R5, R6 ..... 47K ohms - 1/8W - Resistor  - (yellow, violet, orange, gold)
  • R7 ......................... 4R7 ohms - 1W - Resistor  - (yellow, violet, gold, gold)
  • R8 ......................... 10 ohms - 1W - Resistor  - (brown, black, brown, gold)
  • C1 ......................... 2.2uF - 25V - Electrolytic capacitor 
  • C2 ......................... 680pF Polyester capacitor 
  • C3 ......................... 470uF - 50V - Electrolytic capacitor 
  • C4, C8 .................. 100nF - ceramic/polyester capacitor
  • C5, C7 .................. 1000uF - 50V - Electrolytic capacitor
  • C6 ......................... 47pF - ceramic/polyester capacitor
  • C9 ......................... 220nF - ceramic/polyester capacitor
  • C10 ....................... 100uF - 50V - Electrolytic capacitor
  •  L1 ........................ 0.7uH Inductor - *See Text 
  • P1, P2 ................... Block 5mm 2 Pin weldable terminal Connector
  • P3 ......................... Block 5mm 3 Pin weldable terminal Connector
  • Others ................... PCP,  Heat Sink, Wires, Solders and Etc.

We are offering the PCI - Printed Circuit Board, in GERBER, PDF and PNG files, for you who want to do the most optimized assembly, either at home.

If you prefer in a company that develops the board, you can is downloading and make the files in the Download option below.

Files to download, Direct Link:

Click on the link beside: GERBER, PDF and PNG files

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

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My Best Regards!!!

Monday, May 24, 2021

Arduino: Lesson 1 - What is Arduino?

Fig. 1 - Arduino: Lesson 1 - What is Arduino?


Arduino is an open source electronic prototyping platform or board used for the development of IoT control and automation projects in Digital / Analog Electronics.

Originally started as a research project by Massimo Banzi, David Cuartielles, Tom Igoe, Gianluca Martino and David Mellis at the Ivrea Interaction Design Institute in the early 2000s, it is based on the Processing project, a language for learning to code within the context of the visual arts developed by Casey Reas and Ben Fry, as well as a thesis project by Hernando Barragan on the spinning board. 

Source: Arduino.cc

It consists of a programmable physical circuit board (Microcontroller) and software, or IDE (Integrated Development Environment), used to write and Upload Computer Code to the physical board, and was designed to make Electronics more accessible to Designers, Engineers, Technicians, Enthusiasts and people interested in creating interactive objects or environments.

The first Arduino board was launched in 2005 to help design students, who had no previous experience in electronics or microcontroller programming, to create working prototypes connecting the physical world to the digital world.

Since then, it has become the most popular electronic prototyping tool used by engineers and even large corporations.

An Arduino board can be purchased pre-assembled or, because the hardware design is Open Source, it can be built manually, however, users can adapt the boards according to their needs, as well as update or develop their own versions.

The Arduino platform has become quite popular with people who are starting out with electronics and for a very good reason.

Unlike most previous programmable circuit boards, the Arduino doesn't need separate hardware (called a Programmer, USB Serial Converter, FTDI) to load a new code on the board, you can simply use a USB cable.

In addition, the Arduino IDE uses a simplified version of C ++, making it easy to learn the program. Finally, the Arduino provides a standard form factor that divides the microcontroller functions into a more affordable package.
Fig. 2 - Arduino Uno Board Specification

The Arduino Uno is one of the most popular boards in the Arduino family and a great option for beginners.

Believe it or not, 10 lines of code are all you need to blink the On-board LED on your Arduino

What he does?

Arduino's Hardware and Software was designed for Engineers, technicians, designers, artists, enthusiasts, amateurs, hackers and anyone interested in creating interactive objects or environments.

The Arduino can interact with Buttons, LEDs, Motors, Speakers, GPS Units, Cameras, the Internet and even your Smartphone or TV.

This flexibility combined with the fact that the Arduino software is Open Source, that is, free, the hardware cards are very cheap and both the software and the hardware are easy to learn, leading to a large community of users who contributed code and launched instructions for a huge variety of Arduino-based Projects.

We can use Arduino for just about everything, from robots, heating blanket with temperature limit, machines to count bills, robot arms, etc. The Arduino can be used as the brain behind almost any electronics project.

The Arduino Family

There are different types of Arduino board, each with different capacities. In addition, some of the open source hardware means that others can modify and produce Arduino board derivatives that provide even more form and functionality factors.

If you are not sure which one is right for your project. Here are some options that are suitable for someone new to the Arduino's world:

Arduino Uno (R3)

Arduino Uno is a great option for your first Arduino. It has everything you need to get started and use it for your projects. Here you will find the technical specifications for the Arduino UNO R3:
  • Microcontroller: ATmega328P
  • Digital I/O Pins: 14
  • Analog input pins: 6
  • PWM pins: 6
  • Communication
    • UART
    • I2C
    • SPI
A USB connection, a power connector, a reset button and much more. It contains everything needed to support the microcontroller; Simply connect it to a computer with a USB cable or connect it to a DC power supply or battery to get started.

Sensors

With some simple code, the Arduino can control and interact with a wide variety of sensors - things that can measure light, temperature, degree of flexion, pressure, proximity, acceleration, carbon monoxide, radioactivity, humidity, barometric pressure, voltage, current, among so many others.

Shields

In addition, there are these things called Shields, basically they are pre-assembled circuit boards that fit on top of your Arduino and provide additional features - controlling engines, connecting to the Internet, providing cell phones or other wireless communication, controlling an LCD display and more.

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

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My Best Regards!!!

Simple 100W Power Amplifier using TIP142 NPN and TIP147 PNP transistors + PCB

Fig 1 - PCB 100W Power Amplifier - TIP142 and TIP147 Transistors

This is a low complexity amplifier, which can be easily assembled by anyone who has basic knowledge in electronics.

This amplifier works with a Class B output stage with a complementary output pair formed by the TIP142 and TIP147 Darlington Transistors.

Operation

The input stage, is formed by a differential pair Q1 and Q2, which are two PNPs A733 transistors, the Q1 transistor receive the input signal for amplification, and Q2 receives the Feedback signal.

Thus assembling a signal loop making with the differential amplifier to control the signal giving stability to the amplifier and avoiding distortion in the circuit.

The second stage consists of a TIP41 transistor, which functions as a Drive, which receives the signal from the differential pair and amplifies it to delivery a sufficient current at the base of the output transistors.
This amplifier has an output power of approximately 100 watts, to get this output power will depend on the Power Supply voltage, with a supply voltage of + 50V / - 50V, with a current of 3A.

In our tests, it was possible to get a little more than 100W. The schematic diagram circuit, is in Figure 2 below, it is a very simple circuit to build, with few external components.

However, be careful, it works with a total voltage of 90V, be careful not to change any component polarity, don't short the amplifier circuit.
Fig 2 - Schematic Simple 100W Power Amplifier with  TIP142 NPN and TIP147 PNP transistors

Power supply

The power supply for this circuit amplifier is symmetrical, in our tests a Transformer with a +36V 0V -36V AC, center-tape was used, with a current 3 Amperes, after the CA voltage goes through the rectification, it will average 50V DC.

Components List

  • Semiconductor 
    • Q1, Q2 .... A733 - PNP transistor 
    • Q3 ........... TIP41C - NPN transistor
    • Q4 ........... TIP142 - NPN power transistor 
    • Q5 ............TIP147 - PNP power transistor 
    • D1, D2 .... 1N4007 - Diode 

  • Resistors 
    • R1, R2 ..... 22K ohms - 1/8W - Resistor  - (red, red, orange, gold)
    • R3 ........... 1K5 ohms - 1/8W - Resistor  - (brown, green, red, gold)
    • R4 ........... 220 ohms - 1/8W - Resistor  - (red, red, brown, gold)
    • R5 ........... 27K ohms - 1/8W - Resistor  - (red, violet, orange, gold)
    • R6 ........... 27 ohms - 1/8W - Resistor  - (red, violet, black, gold)
    • R7, R8 .... 3K3 ohms - 1W - Resistor  - (orange, orange, red, gold)
    • R9, R10 ... 022 ohms - 3W - Resistor  - (red, red, gold, silver)

  • Capacitors
    • C1 .......... 2.2uF - 25V - Electrolytic capacitor 
    • C2 .......... 100uF - 63V - Electrolytic capacitor 
    • C3 .......... 10uF - 63V - Electrolytic capacitor

  • Miscellaneous 
    • P1, P2 ..... Block 5mm 2 Pin weldable terminal Connector
    • P3 ........... Block 5mm 3 Pin weldable terminal Connector
    • Others .... Printed Circuit Board, Wires, Solders, Etc.

We are offering the PCI - Printed Circuit Board, in GERBER, PDF and PNG files, for you who want to do the most optimized assembly, either at home.

If you prefer in a company that develops the board, you can is downloading and make the files in the Download option below.

Files to download, Direct Link:

Click on the link beside: GERBER, PDF and PNG files

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

Subscribe to our blog!!! Click here - elcircuits.com!!!

My Best Regards!!!

Friday, May 21, 2021

200W RMS Power Amplifier using 2SC2500 AND 2SA1943 transistors + PCB

Fig. 1 - 200W RMS Power Amplifier using 2SC2500 AND 2SA1943 transistors


This Power Amplifier have a moderate sound quality, and it's a simple circuit to assemble, using 4 complementary output transistors, 2 x NPN 2SC2500 and 2 x PNP 2SA1943

This amplifier is quite common to find and it has a good sound quality, uses specific power transistors for audio, making these amplifiers a good circuit amplifier to building.


This is a power amplifier, posted by our partner fvml.com.br, we are authorized to replicate any post, so we took these posts from them and implemented the volume control and changed the layout a little. This partnership allows us to do this, and they are also free to repost our posts.

The circuit is supplied with a symmetrical power supply and can be supplied with a voltage between 30V to 65V, for greater performance you must use the 60V, with at least current 4 Amperes.

The schematic diagram is shown in Figure 2 below, it is a simple amplifier, and often found on the internet for sale, it has a good quality and complies with the promised power.
Fig. 2 - 200W RMS Power Amplifier with 2SC2500 and 2SA1943

Power supply

The power supply for this circuit amplifier is symmetrical, in our tests a Transformer with a 42V - 0 - 42V center-tape was used, with a 5 Amperes current, you can use a lower current, up to 4 Amps minimum, which will play perfectly.

Nothing prevents you from using a lower voltage, as this amplifier has a tolerance regarding its supply voltage, and can normally play "with loss in output power" with voltages ranging from 24V to 60V without too many problems.

Components List

  • Q1, Q2, Q3 .................. A1015 - PNP transistor 
  • Q5, Q6 ......................... TIP41C - NPN transistor
  • Q4, Q7 ......................... TIP42C- PNP transistor
  • Q8, Q10 ....................... 2SC5200 - NPN power transistor 
  • Q9, Q11 ....................... 2SA1943 - PNP power transistor 
  • D1, D2, D3, D4, D5 .... 1N4007 - Diode 
  • P1 ................................ 47K - Potentiometer 
  • C1 ............................... 2.2uF - 25V - Electrolytic capacitor 
  • C2 ............................... 47uF - 63V - Electrolytic capacitor 
  • C3 ............................... 330pF - Ceramic / polyester capacitor 
  • C4 ............................... 100nF ceramic / polyester capacitor
  • R1 ............................... 10K ohms - 1 / 4W - Resistor  - (brown, black, orange)
  • R2 ............................... 18k ohms - 1 / 4W - Resistor  - (brown, gray, orange)
  • R3 ............................... 820 ohms - 1 / 4W - Resistor  - (gray, red, brown)
  • R4 ............................... 270 ohms - 1W - Resistor  - (red, violet, brown)
  • R5 ............................... 1K ohms - 1 / 4W - Resistor  - (brown, black, red)
  • R6 ............................... 18K ohms - 1 / 4W - Resistor  - (brown, gray, orange)
  • R7 ............................... 330 ohms - 1 / 4W - Resistor  - (orange, orange, brown)
  • R8 ............................... 56 ohms - 1W - Resistor  - (green, blue, black)
  • R9 ............................... 27 ohms - 1W - Resistor  - (red, violet, black)
  • R10, R11 .................... 6R8 ohms - 1W - Resistor - (blue, gray, gold)
  • R12, R13 .................... 100 ohms - 1W - Resistor  - (brown, black, brown)
  • R14, R15, R16, R17 ... 033 ohms - 5W - Resistor  - (orange, orange, gold)
  • R18, R19 .................... 10 ohm resistor - 1W - (brown, black, black)
  • B1, B2 ........................ WJ2EDGVC-5.08-2P Connector
  • B3 ............................... WJ2EDGVC-5.08-3P connector
  • L1 ............................... Coil - 5uH Air Core
  • Others ......................... Printed Circuit Board, Wires, Solders and Etc.

We are offering the PCB - Printed Circuit Board, in GERBER, PDF and PNG files, for you who want to do the most optimized assembly, either at home.

If you prefer in a company that develops the board, you can is downloading and make the files in the Download option below.

Files to download, Direct Link:

Click on the link beside: GERBER, PDF and PNG files

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

Subscribe to our blog!!! Click here - elcircuits.com!!!

My Best Regards!!!

Wednesday, May 19, 2021

40W Stereo 14.4V Car Audio Power Amplifier using TDA8560Q IC + PCB

Fig. 1 - PCB 40W Stereo Car Amplifier TDA8560Q

For Portuguese Version, Click Here!

This is a super easy to build Stereo Car Audio Power Amplifier circuit, due to the number of external components being few, it makes this amplifier quite viable for those who want to build a power amplifier and super simple and quick to do.

The TDA8560Q is an integrated Class-B output amplifier in a 13-lead Single-In-Line (SIL) power package.

This Car Audio Amplifier Circuit gives an output power 2×40W / 2 Ω in BTL configuration. The device is primarily developed for car radio applications.  

The TDA8560Q contains two identical amplifiers and can be used for bridge applications. The gain of each amplifier is fixed at 40 dB. Special features of the device are as follows.

You might also be interested in:

Mode select switch (pin 11)

  • Standby: low supply current (<100 µA)
  • Mute: input signal suppressed
  • Operating: normal on condition.

Since this pin has a very low input current (<40 µA), a low cost supply switch can be applied. To avoid switch-on plops, it is advised to keep the amplifier in the mute mode during ≥100 ms (charging of the input capacitors at pin 1 and pin 13).

The schematic diagram of the Car Amplifier Circuit, is in Figure 2 below, it is a very simple circuit to build, with few external components, however, it is a very powerful circuit, which provides 80W in two 2 Ohms Speakers.

Fig. 2 - 40W Stereo 14.4V Car Audio Power Amplifier - IC TDA8560Q

The operating voltage of this circuit can vary between 6V to 18V DC, which opens the possibilities of use in amplifier for; Residential Sound, Car Stereo, Boombox, Computer Speaker, among other types of portable audio amplifiers ... Since it has a common power supply and low power voltage, this circuit amplifier is ideal for these purposes.

Components List

  • U1 ..................TDA8560Q Integrated Circuit
  • R1, R2, R3 .... 10K ohms - 1/8 W Resistor - (brown, black, orange, gold)
  • C1, C2 ........... 470nF Polyester Capacitor
  • C3 .................. 47uF - 35V Electrolytic capacitor 
  • C4 .................. 2200uF - 35V Electrolytic capacitor
  • C5 .................. 100nF Ceramic Capacitor
  • RP1, RP2 ....... 20K ohms Potentiometer 
  • JP1, JP2 .......... Female RCA Connectors to PCB
  • P1, P2, P3 ....... PCB Terminal Blocks
  • Others ............. Wires, Welds, Posts, PCB, Etc.

We are making available the files containing the PCB, the Schematic Diagram, the PDF, GERBER, and JPG, and providing a direct link to download for free in a direct link, "MEGA".

Direct link to download

Click in the link  to download the Files: PCB Layout, PDF, GERBER, JPG

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

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My Best Regards!!!