Jemerson Marques – Electrical Engineer and Automation Professor | FVML Group https://www.elcircuits.com/author/jemerson/ Circuits, tips, projects, and electronics tutorials for beginners and enthusiasts. Tue, 09 Dec 2025 12:55:55 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 https://www.elcircuits.com/wp-content/uploads/2025/11/cropped-LOGO-ELC-500x500px-elcircuits.com_-1-32x32.png Jemerson Marques – Electrical Engineer and Automation Professor | FVML Group https://www.elcircuits.com/author/jemerson/ 32 32 Convert an ATX Power Supply to 13.6V 22A – Step-by-Step Guide https://www.elcircuits.com/convert-atx-power-supply-to-13v6-22a/ https://www.elcircuits.com/convert-atx-power-supply-to-13v6-22a/#respond Sat, 18 Oct 2025 18:56:00 +0000 https://elcircuits.com/how-to-modify-an-atx-power-supply-to-13-6v-22-amperes-complete-step-by-step-guide/ Modifying ATX Power Supply PS-350WXMH to provide 13.6V 🌐 You can read this article in: Português | Español Hello, electronics enthusiasts! Whether you’re an engineer, electronics technician, designer, or hobbyist, an adjustable bench power supply is an indispensable tool in any workspace. The problem? Quality commercial power supplies tend to be expensive and, often, limited in current. But what if I told you that you can build your own robust bench power supply with 6 amperes of current and adjustable voltage from 1.25V to 33V for a fraction of the cost? Keep reading to find out how! 🧐 Why Build Your Own Bench Power Supply? Professional bench power supplies are essential for testing and developing electronic projects, but the market offers options with two main limitations: low maximum current and high prices. Quality models easily exceed R$500.00, making them inaccessible for many students and enthusiasts. This is exactly where our project shines! We’ve developed a fantastic module that offers: Adjustable voltage: 1.25V to 33V Robust current: Up to 6 continuous amperes Short-circuit protection Thermal protection Affordable cost and easy-to-find materials 📝 Required Materials To build this adjustable bench power supply, we’ll use components that are easy to acquire and affordable. Many of them can be salvaged from old ATX power supplies! Fig. 2 – Materials needed for the voltage regulator circuit Component List: 2x LM350 ICs – 3A voltage regulators each 2x 220Ω Resistors (colors: Red, Red, Brown) 1x 5KΩ Potentiometer (preferably multi-turn for greater precision) 1x SCHOTTKY S16C45C Barrier Rectifier (16A) or alternatives 1x Universal printed circuit board or perfboard Heat sink (can be salvaged from an ATX power supply) Thermal insulators for ICs and rectifier 💡 Expert Tip: Don’t have a S16C45C rectifier? No problem! You can replace it with two common diodes, connecting anodes to the output of each LM and joining the cathodes to form a single output, as shown in the schematic. 🛠️ Step-by-Step Assembly Now that we have all the components in hand, let’s start the assembly! Follow each step carefully to ensure the correct and safe operation of your module. Step 1: Component Preparation Start by mounting the two LM350 ICs and the SCHOTTKY rectifier on the heat sink. Attention: Don’t forget to use thermal insulators between each component and the heat sink to avoid short circuits! Fig. 3 – Components mounted on heat sink with thermal insulators Step 2: Board Assembly With the components already mounted on the heat sink, fit them onto the printed circuit board. Follow the schematic to make the correct connections. The layout of components can be adapted according to your preference, as long as you maintain the correct connections. Step 3: Resistor Connection Solder the two 220Ω resistors as indicated in the schematic. They are essential for the correct operation of the regulator circuit. Fig. 4 – Schematic Diagram Adjustable Power Supply Module 1.25V to 33V, 6A Step 4: Potentiometer Installation The voltage control potentiometer will not be soldered directly to the board. Instead, we recommend installing it remotely on the front panel of your power supply. To facilitate assembly and disassembly, we’ll use a two-pin connector. 💡 Expert Tip: For greater precision in voltage adjustment, consider using a multi-turn potentiometer. They allow for finer adjustments, essential for applications that require specific voltages. Step 5: Soldering Connections With all components properly positioned, proceed with soldering all connections. Make sure There are no solder bridges or cold joints that could compromise the circuit’s operation. Fig. 5 – Soldering all connections on the universal board Step 6: Remote Potentiometer Connection Use a cable with a two-pin male connector to connect the potentiometer. This will facilitate the final assembly of your bench power supply, allowing the potentiometer to be installed on the front panel while the regulator module remains inside. Fig. 6 – Cable with connector for remote potentiometer connection 🏋️‍♀️ Want More Power? Expand to 12 Amperes! For those who think 6A is still not enough, we have excellent news! With a simple modification, it’s possible to double the current capacity to an impressive 12 amperes. The secret? Simply build two identical modules to this one and connect them in parallel. This way, you’ll have an extremely powerful bench power supply, maintaining all protections (short-circuit and thermal) and precise voltage regulation. ⚠️ Safety Warning: When working with high currents like 12A, make sure to use appropriate wires and connectors for this capacity. High currents generate more heat and require greater care with thermal dissipation. 💡 Testing and Validation Before powering your module, it’s essential to perform some safety checks: Confirm that the ICs and rectifier are properly insulated from the heat sink Check for short circuits on the board traces Test the continuity of the main connections With everything verified, let’s connect a power supply. In our example, we used a 24V supply. Remember that the maximum output voltage will be limited by the input voltage minus the voltage drop across the components (approximately 1.95V). Load Test To validate our module under real conditions, we used as a load a car headlight halogen lamp (55W, 12V). According to Ohm’s Law, this lamp consumes approximately 4.58A (55W ÷ 12V). Fig. 7 – Load test with 55W halogen lamp We adjusted the voltage to 13.52V (typical voltage of a car with an alternator running) and connected the load. The result? Excellent stability, with a voltage drop of only 0.4V under a load of 4.58A! Fig. 8 – Load test with 55W halogen lamp 🔗 Related Content If you liked this project, you might also be interested in these other articles: Adjustable Power Supply 1.25v to 57V, 6 Amps with TIP36C + LM317HV + PCB Adjustable Power Supply 1.25v to 33V, 3 Amps with LM350 + PCB Stabilized Power Supply 13.8V High Current 10 Amps with PCB Adjustable Power Supply 1.2V to 37V High Current 20A with LM317 and TIP35C + PCB Switched Power Supply SMPS 13.8V 10A using IR2153 IC and IRF840, with PCB Adjustable Power Supply 1.2V to 37V,

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Modifying ATX Power Supply PS-350WXMH to provide 13.6V - elcircuits.com

Modifying ATX Power Supply PS-350WXMH to provide 13.6V

🌐 You can read this article in: Português | Español

Hello, electronics enthusiasts!

Whether you’re an engineer, electronics technician, designer, or hobbyist, an adjustable bench power supply is an indispensable tool in any workspace. The problem? Quality commercial power supplies tend to be expensive and, often, limited in current. But what if I told you that you can build your own robust bench power supply with 6 amperes of current and adjustable voltage from 1.25V to 33V for a fraction of the cost? Keep reading to find out how!

🧐 Why Build Your Own Bench Power Supply?

Professional bench power supplies are essential for testing and developing electronic projects, but the market offers options with two main limitations: low maximum current and high prices. Quality models easily exceed R$500.00, making them inaccessible for many students and enthusiasts.

This is exactly where our project shines! We’ve developed a fantastic module that offers:

  • Adjustable voltage: 1.25V to 33V
  • Robust current: Up to 6 continuous amperes
  • Short-circuit protection
  • Thermal protection
  • Affordable cost and easy-to-find materials

📝 Required Materials

To build this adjustable bench power supply, we’ll use components that are easy to acquire and affordable. Many of them can be salvaged from old ATX power supplies!

Materials needed for the voltage regulator circuit

Fig. 2 – Materials needed for the voltage regulator circuit

Component List:

  • 2x LM350 ICs – 3A voltage regulators each
  • 2x 220Ω Resistors (colors: Red, Red, Brown)
  • 1x 5KΩ Potentiometer (preferably multi-turn for greater precision)
  • 1x SCHOTTKY S16C45C Barrier Rectifier (16A) or alternatives
  • 1x Universal printed circuit board or perfboard
  • Heat sink (can be salvaged from an ATX power supply)
  • Thermal insulators for ICs and rectifier

💡 Expert Tip: Don’t have a S16C45C rectifier? No problem! You can replace it with two common diodes, connecting anodes to the output of each LM and joining the cathodes to form a single output, as shown in the schematic.

🛠️ Step-by-Step Assembly

Now that we have all the components in hand, let’s start the assembly! Follow each step carefully to ensure the correct and safe operation of your module.

Step 1: Component Preparation

Start by mounting the two LM350 ICs and the SCHOTTKY rectifier on the heat sink. Attention: Don’t forget to use thermal insulators between each component and the heat sink to avoid short circuits!

Components mounted on heat sink with thermal insulators

Fig. 3 – Components mounted on heat sink with thermal insulators

Step 2: Board Assembly

With the components already mounted on the heat sink, fit them onto the printed circuit board. Follow the schematic to make the correct connections. The layout of components can be adapted according to your preference, as long as you maintain the correct connections.

Step 3: Resistor Connection

Solder the two 220Ω resistors as indicated in the schematic. They are essential for the correct operation of the regulator circuit.

Schematic Diagram Adjustable Power Supply Module 1.25V to 33V, 6A

Fig. 4 – Schematic Diagram Adjustable Power Supply Module 1.25V to 33V, 6A

Step 4: Potentiometer Installation

The voltage control potentiometer will not be soldered directly to the board. Instead, we recommend installing it remotely on the front panel of your power supply. To facilitate assembly and disassembly, we’ll use a two-pin connector.

💡 Expert Tip: For greater precision in voltage adjustment, consider using a multi-turn potentiometer. They allow for finer adjustments, essential for applications that require specific voltages.

Step 5: Soldering Connections

With all components properly positioned, proceed with soldering all connections. Make sure There are no solder bridges or cold joints that could compromise the circuit’s operation.

Soldering all connections on the universal board

Fig. 5 – Soldering all connections on the universal board

Step 6: Remote Potentiometer Connection

Use a cable with a two-pin male connector to connect the potentiometer. This will facilitate the final assembly of your bench power supply, allowing the potentiometer to be installed on the front panel while the regulator module remains inside.

Cable with connector for remote potentiometer connection

Fig. 6 – Cable with connector for remote potentiometer connection

🏋️‍♀️ Want More Power? Expand to 12 Amperes!

For those who think 6A is still not enough, we have excellent news! With a simple modification, it’s possible to double the current capacity to an impressive 12 amperes.

The secret? Simply build two identical modules to this one and connect them in parallel. This way, you’ll have an extremely powerful bench power supply, maintaining all protections (short-circuit and thermal) and precise voltage regulation.

⚠️ Safety Warning: When working with high currents like 12A, make sure to use appropriate wires and connectors for this capacity. High currents generate more heat and require greater care with thermal dissipation.

💡 Testing and Validation

Before powering your module, it’s essential to perform some safety checks:

  1. Confirm that the ICs and rectifier are properly insulated from the heat sink
  2. Check for short circuits on the board traces
  3. Test the continuity of the main connections

With everything verified, let’s connect a power supply. In our example, we used a 24V supply. Remember that the maximum output voltage will be limited by the input voltage minus the voltage drop across the components (approximately 1.95V).

Load Test

To validate our module under real conditions, we used as a load a car headlight halogen lamp (55W, 12V). According to Ohm’s Law, this lamp consumes approximately 4.58A (55W ÷ 12V).

Load test with 55W halogen lamp

Fig. 7 – Load test with 55W halogen lamp

We adjusted the voltage to 13.52V (typical voltage of a car with an alternator running) and connected the load. The result? Excellent stability, with a voltage drop of only 0.4V under a load of 4.58A!

Load test with 55W halogen lamp

Fig. 8 – Load test with 55W halogen lamp

🔗 Related Content

📥 Download Files

Direct link: Download Files

🧾 Conclusion

Our 6A adjustable bench power supply project demonstrates that it’s possible to build quality equipment with low cost and high efficiency. The simplicity of the circuit, combined with the robustness of the components used, results in a reliable and versatile power supply for various applications.

Whether for testing prototypes, powering circuits during development or for use in your home laboratory, this adjustable bench power supply will certainly meet your needs with excellent performance and stability.

Detailed Video

For those who would like more details about the assembly process and testing, we’ve prepared a complete video on our YouTube channel. In it, we show each step in detail and share additional tips:

🤔 FAQ: Winget Upgrade Command – Common Questions Answered

The Windows Package Manager, Winget, is a powerful tool, but it’s normal to have questions. Below, we’ve answered the most frequently asked questions to help you master the winget upgrade command.

❓ What is Winget and why should I use it to update apps?🔽

Winget (Windows Package Manager) is an official command-line tool from Microsoft to install, configure, update, and remove software on Windows. Using it to update apps is efficient, fast, and automates the process, avoiding the need to check for updates for each program individually.

❓ What’s the difference between winget upgrade and winget update?🔽

In the context of Winget, the upgrade and update commands are functionally identical. Both are used to update installed packages to their latest versions. The upgrade command is the more common and traditionally used term, but update was added as an alias for greater clarity and consistency with other package managers. You can use either one.

❓ How do I update ALL my apps at once?🔽

To update all apps managed by Winget that have a newer version available, use the command: winget upgrade –all Winget will list the found packages and ask for your confirmation before proceeding with the update for each one.

❓ The winget upgrade –all command asks for confirmation for each app. How can I automate this?🔽

To run the update for all apps without needing confirmation for each one, add the –all flag along with the –accept-package-agreements and –accept-source-agreements flags. The full command is: winget upgrade –all –accept-package-agreements –accept-source-agreements This is useful for scripts and scheduled tasks.

❓ How do I update a specific app instead of all of them?🔽

First, find the exact ID of the app with winget list. Then, use the winget upgrade command followed by the app’s name or ID. For example, to update Visual Studio Code, the command would be: winget upgrade Microsoft.VisualStudioCode

❓ Why are some apps not updated with winget upgrade –all?🔽

This can happen for a few reasons: 1. The app was not installed via Winget. 2. The Winget repository (source) that manages that app may not have information on a newer version. 3. The app might have been installed with an installer that does not support silent or automatic updates. 4. There might be a conflict, or the app is in use.

❓ What does the error ‘No installed package found matching input criteria’ mean?🔽

This error means that Winget could not find any installed application that matches the name or ID you provided. Check if the app name is typed correctly or use winget list to find the exact name as Winget recognizes it.

❓ Is it possible to exclude a specific app from updating when using –all?🔽

Yes. You can use the –exclude flag to ignore one or more apps. For example, to update everything except ‘Microsoft.PowerToys’, the command would be: winget upgrade –all –exclude Microsoft.PowerToys You can list multiple apps by separating them with commas.

❓ How can I see which apps need to be updated before running the upgrade?🔽

Use the command winget upgrade. Without the –all flag, it will list all apps that have available updates but will not update them. It’s a great way to check what will be changed before confirming the action.

❓ Does Winget work in Windows PowerShell and CMD?🔽

Yes, Winget works perfectly in both the Command Prompt (CMD) and Windows PowerShell. It is also compatible with Windows Terminal and the Windows Subsystem for Linux (WSL), allowing you to manage your Windows applications from the Linux environment.

Original article published on FVML (Portuguese) – December 13, 2018

✨ Our Gratitude and Next Steps

We sincerely hope this guide has been useful and enriching for your projects! Thank you for dedicating your time to this content.

Your Feedback is Invaluable:

Have any questions, suggestions, or corrections? Feel free to share them in the comments below! Your contribution helps us refine this content for the entire ElCircuits community.

If you found this guide helpful, spread the knowledge!

🔗 Share This Guide

Best regards, The ElCircuits Team ⚡

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12V to 220V 500W Inverter 60Hz with IR2153D IC + PCB https://www.elcircuits.com/12v-220v-500w-inverter-ir2153d-pcb/ https://www.elcircuits.com/12v-220v-500w-inverter-ir2153d-pcb/#respond Sun, 06 Feb 2022 14:35:00 +0000 https://elcircuits.com/12v-to-220v-60hz-500w-inverter-using-ir2153d-with-pcb/ 12V to 220V 60Hz 500W Inverter using IR2153D with PCB You know that moment when you are at home tired from work, ready for bed, and suddenly the power goes out? Yes my friends, it is a moment that we don’t want to happen, but we know it happens. The best thing in these moments is to have something that can supply our power outage problem… With this we present a simple circuit, easy to build and very cheap. I present to you a simple circuit to build, whose purpose is precisely to provide AC power to feed a fan, the lights, and some electronic equipment, with a 12V battery. Integrated Circuit IR2153D The IR2153D is an improved version of the popular IR2155 and IR2151 gate driver ICs, and incorporates a high voltage half-bridge gate driver with a front end oscillator similar to the industry standard CMOS 555 timer. The IR2153D provides more functionality and is easier to use than previous ICs. A shutdown feature has been designed into the CT pin, so that both gate driver outputs can be disabled using a low voltage control signal. In addition, the gate driver output pulse widths are the same once the rising under voltage lock out threshold on VCC has been reached, resulting in a more stable profile of frequency vs time at startup. Noise immunity has been improved significantly, both by lowering the peak di/dt of the gate drivers, and by increasing the under-voltage lockout hysteresis to 1V. Finally, special attention has been payed to maximizing the latch immunity of the device, and providing comprehensive ESD protection on all pins. Features Integrated 600V half-bridge gate driver 15.6V zener clamp on Vcc True micropower start up Tighter initial deadtime control Low temperature coefficient deadtime Shutdown feature (1/6th Vcc) on CT pin Increased under-voltage lockout Hysteresis (1V) Lower power level-shifting circuit Constant LO, HO pulse widths at startup Lower di/dt gate driver for better noise immunity Low side output in phase with RT Internal 50nsec (typ.) bootstrap diode (IR2153D) Excellent latch immunity on all inputs and outputs ESD protection on all leads Also available LEAD-FREE Circuit Works In Figure 2, below, we can see the schematic diagram of 12V to 220V 600Hz 500W inverter, the circuit works in a simple and direct way, when feeding the circuit the IR2153D IC starts operating, and triggers a square wave in the GATEs of the output MOSFETs transistors. Fig. 2 – Schematic Circuit 12V to 220V 60Hz 500W Inverter using IR2153D with PCB This triggering is done by cycle, when triggering the HO output, pin 7 is at HIGH, and the MOSFETs are activated, in the next cycle the work, the HO output is turned off, and the LO output is activated, that is, pin 5 is set to HIGH, and this cycle repeats. This causes an oscillation in the secondary of the transformer, generating a magnetic field that will be passed to the primary of the transformer, which is the output, thus generating an output voltage of 110V or b at a frequency of 50Hz or 60Hz, this frequency is adjusted in the trimpot. Transformer The transformer is a network transformer with secondary windings with 10V center tape, and should have a power according to the consumption power, or load that you will use. Power Supply – Safety Voltage The power supply must have enough current to provide the circuit’s consumption demand. The supply voltage should be in the 9 – 14V range. If the supply voltage drops too low and falls below 9V, the IR2153D circuit will shut down, preventing damage to the battery or battery bank, or to the inverter circuit. Efficiency and Consumption The battery, or batteries bank, must provide a sufficiently high current, according to the consumption of your device, for example, for a 100W consumption of the inverter, you should take into account a battery that supplies this power. Considering that the average efficiency factor of this equipment is approximately 80%, we will consider that for an average consumption of 100W, we will use a basic account for this: Power in W of the load * 1.2 (20% efficiency loss) = Power in W of the Inverter So: 100W of the load x 1.2 = 120W total So let us now use ohms law to formulate our account: General formula: P = V * I A consumption of 120W with a battery voltage of 12V, we would be left with: I = P / V I = 120 / 12 I = 10A For a 100W load we would have a consumption of 10A per hour. Components List Semiconductors U1 ………. IR2153D Integrated Circuit Q1 to Q6 …. IRF3205 N-Channel Power Mosfet Resistor R1 ……….. 47KΩ (yellow, violet, orange, gold) RP1 ……… 10KΩ Trimpot Capacitor C1 ………. 47nF Ceramic Capacitor C2 ………. 100nF Ceramic Capacitor C3 ………. 4.700uF / 35V Electrolytic Capacitor Miscellaneous F1 ………. 20A – 250V soldering Fuse P1 ………. 2-pin PCB soldering terminal blocks P2 ………. 3-pin PCB soldering terminal blocks Others …. Printed Circuit Board, heat sink, wires, etc. Printed Circuit Board In Figure 3, we provide the PCB – Printed Circuit Board, in GERBER, PDF and PNG files. These files are available for free download, on the MEGA server, in a direct link, without any bypass. All to make it easier for you to do a more optimized assembly, either at home, or with a company that prints the board. You can download the files in the Download option below. Fig. 3 – PCB – 12V to 220V 60Hz 500W Inverter using IR2153D Files to Download, Direct Link: Click on the link beside: GERBER, PDF and PNG files ✨ Our Gratitude and Next Steps We sincerely hope this guide has been useful and enriching for yourprojects! Thank you for dedicating your time to this content. Your Feedback is Invaluable: Have any questions, suggestions, or corrections? Feel free to share themin the comments below! Your contribution helps us refine thiscontent for the entire ElCircuits

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12V to 220V 60Hz 500W Inverter using IR2153D with PCB

You know that moment when you are at home tired from work, ready for bed, and suddenly the power goes out? Yes my friends, it is a moment that we don’t want to happen, but we know it happens.

The best thing in these moments is to have something that can supply our power outage problem… With this we present a simple circuit, easy to build and very cheap.

I present to you a simple circuit to build, whose purpose is precisely to provide AC power to feed a fan, the lights, and some electronic equipment, with a 12V battery.

Integrated Circuit IR2153D

The IR2153D is an improved version of the popular IR2155 and IR2151 gate driver ICs, and incorporates a high voltage half-bridge gate driver with a front end oscillator similar to the industry standard CMOS 555 timer.

The IR2153D provides more functionality and is easier to use than previous ICs. A shutdown feature has been designed into the CT pin, so that both gate driver outputs can be disabled using a low voltage control signal.

In addition, the gate driver output pulse widths are the same once the rising under voltage lock out threshold on VCC has been reached, resulting in a more stable profile of frequency vs time at startup.

Noise immunity has been improved significantly, both by lowering the peak di/dt of the gate drivers, and by increasing the under-voltage lockout hysteresis to 1V.

Finally, special attention has been payed to maximizing the latch immunity of the device, and providing comprehensive ESD protection on all pins.

Features

  • Integrated 600V half-bridge gate driver
  • 15.6V zener clamp on Vcc
  • True micropower start up
  • Tighter initial deadtime control
  • Low temperature coefficient deadtime
  • Shutdown feature (1/6th Vcc) on CT pin
  • Increased under-voltage lockout Hysteresis (1V)
  • Lower power level-shifting circuit
  • Constant LO, HO pulse widths at startup
  • Lower di/dt gate driver for better noise immunity
  • Low side output in phase with RT
  • Internal 50nsec (typ.) bootstrap diode (IR2153D)
  • Excellent latch immunity on all inputs and outputs
  • ESD protection on all leads
  • Also available LEAD-FREE

Circuit Works

In Figure 2, below, we can see the schematic diagram of 12V to 220V 600Hz 500W inverter, the circuit works in a simple and direct way, when feeding the circuit the IR2153D IC starts operating, and triggers a square wave in the GATEs of the output MOSFETs transistors.

Fig. 2 - Schematic Circuit 12V to 220V 60Hz 500W Inverter using IR2153D with PCB

Fig. 2 – Schematic Circuit 12V to 220V 60Hz 500W Inverter using IR2153D with PCB

This triggering is done by cycle, when triggering the HO output, pin 7 is at HIGH, and the MOSFETs are activated, in the next cycle the work, the HO output is turned off, and the LO output is activated, that is, pin 5 is set to HIGH, and this cycle repeats.

This causes an oscillation in the secondary of the transformer, generating a magnetic field that will be passed to the primary of the transformer, which is the output, thus generating an output voltage of 110V or b at a frequency of 50Hz or 60Hz, this frequency is adjusted in the trimpot.

Transformer

The transformer is a network transformer with secondary windings with 10V center tape, and should have a power according to the consumption power, or load that you will use.

Power Supply – Safety Voltage

The power supply must have enough current to provide the circuit’s consumption demand. The supply voltage should be in the 914V range.

If the supply voltage drops too low and falls below 9V, the IR2153D circuit will shut down, preventing damage to the battery or battery bank, or to the inverter circuit.

Efficiency and Consumption

The battery, or batteries bank, must provide a sufficiently high current, according to the consumption of your device, for example, for a 100W consumption of the inverter, you should take into account a battery that supplies this power.

Considering that the average efficiency factor of this equipment is approximately 80%, we will consider that for an average consumption of 100W, we will use a basic account for this:

Power in W of the load * 1.2 (20% efficiency loss) = Power in W of the Inverter

So:

100W of the load x 1.2 = 120W total

So let us now use ohms law to formulate our account:

  • General formula:
    • P = V * I

A consumption of 120W with a battery voltage of 12V, we would be left with:

  • I = P / V
  • I = 120 / 12
  • I = 10A

For a 100W load we would have a consumption of 10A per hour.

Components List

  • Semiconductors
    • U1 ………. IR2153D Integrated Circuit
    • Q1 to Q6 …. IRF3205 N-Channel Power Mosfet
  • Resistor
    • R1 ……….. 47KΩ (yellow, violet, orange, gold)
    • RP1 ……… 10KΩ Trimpot
  • Capacitor
    • C1 ………. 47nF Ceramic Capacitor
    • C2 ………. 100nF Ceramic Capacitor
    • C3 ………. 4.700uF / 35V Electrolytic Capacitor
  • Miscellaneous
    • F1 ………. 20A – 250V soldering Fuse
    • P1 ………. 2-pin PCB soldering terminal blocks
    • P2 ………. 3-pin PCB soldering terminal blocks
    • Others …. Printed Circuit Board, heat sink, wires, etc.

Printed Circuit Board

In Figure 3, we provide the PCBPrinted Circuit Board, in GERBER, PDF and PNG files. These files are available for free download, on the MEGA server, in a direct link, without any bypass.

All to make it easier for you to do a more optimized assembly, either at home, or with a company that prints the board. You can download the files in the Download option below.

Fig. 3 - PCB - 12V to 220V 60Hz 500W Inverter using IR2153D

Fig. 3 – PCB – 12V to 220V 60Hz 500W Inverter using IR2153D

Files to Download, Direct Link:

Click on the link beside: GERBER, PDF and PNG files

✨ Our Gratitude and Next Steps

We sincerely hope this guide has been useful and enriching for your
projects! Thank you for dedicating your time to this content.

Your Feedback is Invaluable:

Have any questions, suggestions, or corrections? Feel free to share them
in the comments below! Your contribution helps us refine this
content for the entire ElCircuits community.

If you found this guide helpful, spread the knowledge!


🔗 Share This
Guide

Best regards,

The ElCircuits Team ⚡

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How ATX Power Supplies Work – Diagnose Problems in 10 Easy Steps https://www.elcircuits.com/how-atx-power-supplies-work-diagnose-problems/ https://www.elcircuits.com/how-atx-power-supplies-work-diagnose-problems/#respond Mon, 14 Sep 2020 23:33:00 +0000 https://elcircuits.com/how-atx-power-supplies-work-learn-to-diagnose-problems-in-10-simple-steps/ How ATX Power Supplies Work: Learn to Diagnose Problems in 10 Simple Steps Hello, electronics enthusiasts! 🌐 You can read this article in: Português | Español ATX Switched-Mode Power Supplies have some interesting features when compared to standard Switched Mode Power Supply (SMPS). In the ATX power supply, there are different output voltages: + 12V, + 5V, + 3.3V, -12V, -5V and 5VSB. There are some variations on these types of Power Supply, but in the general context, the pattern is this. The way SMPS work is pretty much the same. They control the output voltage by opening and closing the switching circuit so as to maintain the opening and closing time of this circuit, that is, the width of pulses and their frequencies, to obtain the desired voltage. There are separate processes for everything to work smoothly. So let’s see the modular diagram to unravel the steps of these processes so that we can step by step understanding. This is the block in modules divided by steps, to improve our understanding. This is the block in modules divided by steps, to improve our understanding. There are distinct processes that need to work together for everything to function properly. Let’s take a look at the modular diagram to break down each step and better understand how these processes unfold. There are 10 basic steps involved in operating an ATX power supply, although there are additional underlying modules that are intrinsically connected to these steps. We won’t go into too much depth here, but for those who want a more detailed explanation, we’ve included a video in Portuguese at the end of this article, created by our partner site. So let’s understand these steps: Step 1 – Transient Filter Is through that stage that the voltage coming from your network, whether 110 or 220V AC should enter. Fig. 2 – How SMPS Works – Transient Filter This voltage goes through basic protection, fuse, that if some step ahead short, the fuse opens, avoiding to burst everything ahead, and in the same line, we have NTC (Negative Temperature Coefficient), It’s a surge current limiter, in series with the electric circuit. In its value of ohmic resistance decreases as its temperature rises, its initial resistance is approximately 15 Ohms, which we can understand by the Ohms’ law, advantages one has in using it in series after the power supply switches it on lowers its resistance to approximately 0.5 Ohms. EMI filters also exist, these are used to avoid high-frequency noise and a huge amount of harmonics generated by the switches that can propagate through the electrical network and cause interference in nearby electronic equipment. Step 2 – Primary Rectification Fig. 3 – How SMPS Works – Primary Rectification In this stage we find the rectifier bridge or an arrangement formed by four common diodes, which has the function of rectifying a full-wave voltage, that is, rectifying an alternating electric current (AC), transforming it into a continuous electric current (DC). Step 3 – Filtration Fig. 4 – How SMPS Works – Filtration After rectification, the DC signal, Ripples (which are small variations, capacitors are responsible for filtering and stabilization IE, a decrease of these Ripples, in the rectified voltage, this voltage rises to something around 300V, which are used in power switches, this part is fundamental to the correct stabilization of source especially if its source is of high power. Step 4 – Power Switches Fig. 5 – How SMPS Works – Power Switches These switches can be Bipolar Power Transistors such as MOSFETs, or any other type, but they differ from ordinary transistors, by the type of operation in which these transistors work. These switching transistors dissipate less power than a common working transistor in a linear source because they work as a switch on/off at high speeds, depending on the design of the source, they suffer variations that are usually between 20Khz to 100kHz. They are directly responsible for the output voltage, and stability of that voltage, through of the commands received by the Control Circuit. Step 5 – Output Transformer Fig. 6 – How SMPS Works – Output Transformer The transformer is a high-frequency CHOPPER TRANSFORMER, and they also work with alternating voltage, when passing through the switches voltage will be a square wave AC type PWM, but with high frequency, not with the same frequency of 60Hz of the input voltage. The switches work on two different levels, High and Low, when it is HIGH, voltage goes through it normally, causing a constant voltage level in the input of coil of the transformer, action of these transistors, goes from HIGH to LOW very quickly. This will induce the winding to have the necessary voltages according to the winding and frequency placed on these switches. Step 6 – Fast Rectifier Fig. 7 – How SMPS Works – Fast Rectifier With the voltage generated by high-frequency switches, a diode is needed to meet this demand, so we have the high-speed diodes called SCHOTTKY DIODES or fast recovery diodes since ordinary diodes would not be able to work with high-frequency voltages. Step 7 – Output Filters Fig. 8 – How SMPS Works – Output Filters The inductor – This has the function of eliminating high-frequency harmonics so that they do not travel to the equipment that will be fed, imagine if these harmonics pass to a micro-controller for example, could cause undue loads and errors of reading in the control processes. And the Capacitors – They are the ones that filter and stabilize the voltage at the output, avoiding ripples and instabilities at the output. 🔗 Related Content If you liked this project, you might also be interested in these other articles: Symmetrical SMPS Switched Power Supply using IR2153 and IRF840 – 2x50V 350W + PCB Adjustable Switching Power Supply 5.1 to 40V, 2.5 Amp using L4960 + PCB Switched Power Supply SMPS 13.8V 10A using IR2153 IC and IRF840, with PCB How to Modify an ATX Power Supply to 13.6V, 22 Amperes Mini Switching Power

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How ATX Power Supplies Work: Learn to Diagnose Problems in 10 Simple Steps

How ATX Power Supplies Work: Learn to Diagnose Problems in 10 Simple Steps

Hello, electronics enthusiasts!

🌐 You can read this article in: Português | Español

ATX Switched-Mode Power Supplies have some interesting features when compared to standard Switched Mode Power Supply (SMPS).

In the ATX power supply, there are different output voltages: + 12V, + 5V, + 3.3V, -12V, -5V and 5VSB. There are some variations on these types of Power Supply, but in the general context, the pattern is this.

The way SMPS work is pretty much the same.

They control the output voltage by opening and closing the switching circuit so as to maintain the opening and closing time of this circuit, that is, the width of pulses and their frequencies, to obtain the desired voltage.

There are separate processes for everything to work smoothly. So let’s see the modular diagram to unravel the steps of these processes so that we can step by step understanding.

This is the block in modules divided by steps, to improve our understanding.

This is the block in modules divided by steps, to improve our understanding.

This is the block in modules divided by steps, to improve our understanding.

There are distinct processes that need to work together for everything to function properly. Let’s take a look at the modular diagram to break down each step and better understand how these processes unfold.

There are 10 basic steps involved in operating an ATX power supply, although there are additional underlying modules that are intrinsically connected to these steps.

We won’t go into too much depth here, but for those who want a more detailed explanation, we’ve included a video in Portuguese at the end of this article, created by our partner site.

So let’s understand these steps:

Step 1 – Transient Filter

Is through that stage that the voltage coming from your network, whether 110 or 220V AC should enter.

How SMPS Works - Transient Filter

Fig. 2 – How SMPS Works – Transient Filter

This voltage goes through basic protection, fuse, that if some step ahead short, the fuse opens, avoiding to burst everything ahead, and in the same line, we have NTC (Negative Temperature Coefficient), It’s a surge current limiter, in series with the electric circuit.

In its value of ohmic resistance decreases as its temperature rises, its initial resistance is approximately 15 Ohms, which we can understand by the Ohms’ law, advantages one has in using it in series after the power supply switches it on lowers its resistance to approximately 0.5 Ohms.

EMI filters also exist, these are used to avoid high-frequency noise and a huge amount of harmonics generated by the switches that can propagate through the electrical network and cause interference in nearby electronic equipment.

Step 2 – Primary Rectification

How SMPS Works - Primary Rectification

Fig. 3 – How SMPS Works – Primary Rectification

In this stage we find the rectifier bridge or an arrangement formed by four common diodes, which has the function of rectifying a full-wave voltage, that is, rectifying an alternating electric current (AC), transforming it into a continuous electric current (DC).

Step 3 – Filtration

How SMPS Works - Filtration

Fig. 4 – How SMPS Works – Filtration

After rectification, the DC signal, Ripples (which are small variations, capacitors are responsible for filtering and stabilization IE, a decrease of these Ripples, in the rectified voltage, this voltage rises to something around 300V, which are used in power switches, this part is fundamental to the correct stabilization of source especially if its source is of high power.

Step 4 – Power Switches

How SMPS Works - Power Switches

Fig. 5 – How SMPS Works – Power Switches

These switches can be Bipolar Power Transistors such as MOSFETs, or any other type, but they differ from ordinary transistors, by the type of operation in which these transistors work.

These switching transistors dissipate less power than a common working transistor in a linear source because they work as a switch on/off at high speeds, depending on the design of the source, they suffer variations that are usually between 20Khz to 100kHz.

They are directly responsible for the output voltage, and stability of that voltage, through of the commands received by the Control Circuit.

Step 5 – Output Transformer

How SMPS Works - Output Transformer

Fig. 6 – How SMPS Works – Output Transformer

The transformer is a high-frequency CHOPPER TRANSFORMER, and they also work with alternating voltage, when passing through the switches voltage will be a square wave AC type PWM, but with high frequency, not with the same frequency of 60Hz of the input voltage.

The switches work on two different levels, High and Low, when it is HIGH, voltage goes through it normally, causing a constant voltage level in the input of coil of the transformer, action of these transistors, goes from HIGH to LOW very quickly.

This will induce the winding to have the necessary voltages according to the winding and frequency placed on these switches.

Step 6 – Fast Rectifier

How SMPS Works - Fast Rectifier

Fig. 7 – How SMPS Works – Fast Rectifier

With the voltage generated by high-frequency switches, a diode is needed to meet this demand, so we have the high-speed diodes called SCHOTTKY DIODES or fast recovery diodes since ordinary diodes would not be able to work with high-frequency voltages.

Step 7 – Output Filters

How SMPS Works - Output Filters

Fig. 8 – How SMPS Works – Output Filters

The inductor – This has the function of eliminating high-frequency harmonics so that they do not travel to the equipment that will be fed, imagine if these harmonics pass to a micro-controller for example, could cause undue loads and errors of reading in the control processes.

And the Capacitors – They are the ones that filter and stabilize the voltage at the output, avoiding ripples and instabilities at the output.

🔗 Related Content

If you liked this project, you might also be interested in these other articles:

Step 8 – Driver Transformer

How SMPS Works - Driver Transformer

Fig. 9 – How SMPS Works – Driver Transformer

The driver transformer in this case is nothing less than one responsible for traffic of information coming from the Integrated Circuit Controller, and pass these commands to the switches, so as to bring insulation or electrical decoupling between primary and secondary.

In this topology there is a pair of transistors that also switch the Transformer Drive to receive these PWM pulses from the driver IC, passing this information to the power step we already saw in Step 4.

Step 9 – PWM control

How SMPS Works - PWM control

Fig. 10 – How SMPS Works – PWM control

The brain of a switched source is its PWM controller, they are dedicated integrated circuits, to perform that work, but they do not work alone, there are also current sensors, which also vary from source to source, but it is very likely that you will find in its source TL341 IC, it has the aspect of a transistor, but, it is not a transistor, it is very popular for its cost-benefit.

This circuit is connected to the output of the power supply, receives Feedback, and directs the voltage information to the IC that controls the oscillator that generates a rectangular signal whose pulse width is controlled and sent to the Transformer Drive that sends these commands to the step of power.

If the power at the output to raise the voltage tends to drop, the circuit activates the instantaneous correction in the pulse width of the switching transistors and the voltage keeps stabilized.

Step 10 – Primary Power Supply VSB

How SMPS Works - Primary Power Supply VSB

Fig. 11 – How SMPS Works – Primary Power Supply VSB

VSB stands for Voltage Standby, which is technically a power supply that keeps its output active, whenever the source power cord is connected to the mains, its capacity is approximately 2 Amps, and this depends on the total power of the source.

This active voltage line is to keep the circuit active and is necessary for when the power on button is activated through PSON, which is the start of the power supply, then the oscillator will activate the power line also powers the motherboard hardware to activate peripherals via software, keyboard, network, and so on.

For those who want a more in-depth, step-by-step explanation, we recommend watching the detailed video (in Portuguese) available on our partner’s YouTube channel. It complements this article with visual support and additional insights.

[Watch the original video in Portuguese in video below or – Click Here

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The ElCircuits Team ⚡

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