Fig. 1 - High Fidelity 14W - 12V Power Amplifier using TDA2030 IC

The TDA2030 is a monolithic integrated circuit in a Pentawatt® package, intended to be used as a low frequency Class AB amplifier. 

Typically, it provides output power of 14W (d = 0.5%) at 14V / 4Ω; at ± 14V the guaranteed output power is 12W with a load of 4Ω and 8W on an 8Ω.

In Figure 2, we can see the pinout of the TDA2030, it provides a high current output and very low harmonic and cross distortion. 

Fig. 2 - Pinout TDA2030

In addition, the device incorporates a short-circuit protection system and an arrangement to automatically limit the dissipated energy so as to keep the working point of the output transistors within their safe operating area. A conventional thermal shutdown system is also included.

Features

• Wide-range supply voltage, up to 36 V
• Single power supply
• Short-circuit protection to ground
• Thermal shutdown
• Low distortion
  
  

PROTECTION AGAINST SHORT CIRCUIT

The TDA2030 has a unique circuit that limits current from the output transistors. the maximum output current is a function of the emitter-collector voltage; hence the output transistors work within their safe operating area. 

This function can therefore be considered to be peak power limiting rather than simple current limiting. Reduces the possibility of the device being damaged during an accidental output short circuit.

THERMAL DISCONNECTION

The presence of a thermal limiting circuit offers the following advantages:

1. An output overload (even if it is permanent), or an ambient temperature above the limit can be easily withstood as the Tj cannot exceed 150°C.
   
   
2. The heat sink may have a lower safety factor compared to a conventional circuit. There is no possibility of damage to the device due to high junction temperature. If for some reason the junction temperature rises up to 150°C, thermal shutdown simply reduces power dissipation at current consumption.

The maximum allowable power dissipation depends on the size of the external heat sink (ie thermal resistance); this power is dissipated depending on the ambient temperature for different thermal resistance.

The schematic circuit is shown in Figure 3, it is a very simple circuit, which can be easily assembled even by people who are not experienced in circuit assembly.

Fig. 3 - Schematic High Fidelity 14W - 12V Power Amplifier using TDA2030 IC

Component List

• Semiconductors
• U1 .................. TDA2030 Integrated Circuit
• D1, D2 ........... 1N4007 Silicon Diode
  
  
• Resistors:    
• R1, R2, R3 ..... 100KΩ resistor (brown, black, yellow, gold)
• R4 .................. 4K7Ω resistor (yellow, red, purple, gold)
• R5 .................. 150KΩ resistor (brown, green, yellow, gold)
• R6 .................. 1Ω / 1W resistor (brown, black, gold, gold) 
• RP1 ............... 22KΩ Potentiometer
  
  
• Capacitors
• C1 ................. 2.2µF / 35V Electrolytic Capacitor
• C2 ................. 22µF / 35V Electrolytic Capacitor
• C3 ................. 1000µF / 35V Electrolytic Capacitor
• C4 ................. 2µF / 35V Electrolytic Capacitor
• C5 ................. 100nF Polyester or Ceramic Capacitor
• C6.................. 220nF polyester or ceramic
• C7 ................. 2200µF / 35V Electrolytic Capacitor
  
  
• Others
• P1, P2, P3 ... Screw Terminal Type 5mm 2-Pin Connector
• Printed circuit board, heat sink, box, wires, etc.
  
  

In Figure 4, we are offering the PCB - Printed Circuit Board, in GERBER, PDF and PNG files, for you who want to do the most optimized assembly, either at home, or if you prefer in a company that develops the board, you can is downloading and make the files in the Download option below.

Fig. 4 - PCB - High Fidelity 14W - 12V Power Amplifier using TDA2030 IC

Files to Download, Direct Link:

Fig. 1 - 400W Class AB Amplifier using MJL4281A and MJL4302A transistors + PCB

This amplifier circuit can be used for virtually any type of application that requires an amplifier of high performance, low noise and low distortion, and excellent sound quality.

It uses 4 power transistors on the output; two NPN transistors MJL4281 and two PNP MJL4302, forming a double pair of complementary transistors.

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The Power Transistors

The MJL4281A and MJL4302A transistors are power transistors designed for high power audio, they have a collector-emitter sustaining voltage of 350 V, high gain - 80 to 240, with the hFE = 50 (min) 8A collector current. And a low harmonic distortion, which makes a transistor exceptional for high power operation and audio quality.

The Circuit

The complexity of the circuit is at an advanced level, it is not recommended for those who do not have experience in electronics and in assembling amplifier circuits, you must have minimal knowledge at an advanced level to assemble this type of power amplifier.

The schematic diagram of the complete circuit, shown in Figure 2 below, is a very robust amplifier, with great sound quality, and very stable, responding very well at all audible frequencies, with little attenuation in the auditory frequency range 20Hz to 20Khz.

Fig. 2 - Schematic 400W Class AB Amplifier using MJL4281A and MJL4302A transistors

Power supply

The power supply is symmetrical, with a voltage of +65V | 0V | -65V, and direct current, with at least 6 Amps of current. For continuous use, we recommend 8A, especially if used in a subwoofer.

In Figure 3 below, we have a suggestion for a power supply that we use in our projects. In this article, besides having the schematic diagram with the Printed Circuit Board, you will understand how to easily calculate your own Power Supply, with the desired voltage.

You can in the link below:

• Symmetrical Power Supply for Power Amplifiers using Calculation + PCB

Fig. 3 - Symmetrical Power Supply for Power Amplifiers

Components List

We are offering the PCB - Printed Circuit Board, in GERBER, PDF and PNG files, for you who want to do the most optimized assembly, either at home. 

If you prefer in a company that develops the board, you can is downloading and make the files in the Download option below.

Fig. 4 - PCB - 400W Class AB Amplifier using MJL4281A and MJL4302A transistors

Files to download, Direct Link:

Fig.- 24W Stereo Hi-Fi Audio Amplifier using TDA2616 + PCB

In this article, we show you how to build a simple and portable 12W + 12W audio amplifier using the TDA2616 Integrated Circuit.

The TDA2616 IC is a stereo power audio amplifier, it comes with plastic package (SOT131) single-in-line 9-lead (SIL9).

This IC is explicitly designed for mains powered amplifier circuits, such as stereo radio, instrument return box, TV sets and so on.

The TDA2616 IC has a good input gain balance on both channels in accordance with IEC 268 and DIN 45500 standards.

In addition, the TDA2616 has a special integrated circuit for the suppression of noise signals at the inputs during activation and deactivation, which avoids clicking sounds or the famous popping during circuit operation.

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Features

• Requires very few external components
• No switch-on/switch-off clicks
• Input mute during switch-on and switch-off
• Low offset voltage between output and ground
• Excellent gain balance of both amplifiers
• Hi-fi in accordance with IEC 268 and DIN 45500
• Short-circuit proof and thermal protected
• Mute possibility.
  
  

In Figure 2 below, we show the complete 24W Stereo Audio Amplifier Circuit using TDA2616 IC, as we can see, there are few external components, which makes it easier for those who do not have much experience with assembling electronic circuits.

Fig. 2 - Schematic 24W Stereo Hi-Fi Audio Amplifier with Mute using TDA2616

Amplifier Operation 

This amplifier circuit was designed to work with a symmetrical power supply, the maximum power supply voltage is 21V, however the recommended is 16V, with this voltage, an output power of 2 × 12 W is obtained (with THD = 0 .5%) with a load of 8Ω.

The mute circuit can also be activated via pin 2. When a current of 300µA is present at pin 2, the circuit is in the mute condition.

The internal gain voltage is fixed at 30dB, which allows us a stable balance between the two amplifier channels (0.2dB).

Components List

Fig. 3 - PCB - 3D - 24W Stereo Hi-Fi Audio Amplifier with Mute using TDA2616

Click on the direct link to download the files: Layout PCB, PDF, GERBER, JPG

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

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My Best Regards!!!

Adjustable Switching Power Supply 5.1 to 40V, 2.5 Amp using L4960

In this article, we present an adjustable power supply with a stabilized output that varies from 5.1 to 40V, with a current of 2.5 amps. 

This one can also have its stabilized voltage fixed, everything will depend on the type of project you are going to use.

The adjustable power supply is based on IC L4960 which is a monolithic power switching regulator IC, delivering 2.5A at a voltage variable from 5V to 40V in step down configuration.

Features of the device include current limiting, soft start, thermal protection and 0 to 100% duty cycle for continuous operation mode.

Schematic Diagram

The complete schematic diagram of the power supply is shown below in Figure 2, it is a simple but complete power supply.

Fig. 2 - Schematic Adjustable Switching Power Supply 5.1 to 40V, 2.5 Amp using L4960

CIRCUIT OPERATION

The L4960 is a monolithic step down switching regulator providing output voltages from 5.1V to 40V and delivering 2.5A.

The regulation loop consists of a sawtooth oscillator, error amplifier, comparator and the output stage. An error signal is produced by comparing the output voltage with a precise 5.1V on-chip reference (zener zap trimmed to ± 2%).

This error signal is then compared with the sawtooth signal to generate the fixed frequency pulse width modulated pulses which drive the output stage.

The gain and frequency stability of the loop can be adjusted by an external RC network connected to pin 3. 

Closing the loop directly gives an output voltage of 5.1V. Higher voltages are obtained by inserting a voltage divider.

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Output overcurrent at switch on are prevented by the soft start function. The error amplifier output is initially clamped by the external capacitor Css and allowed to rise, linearly, as this capacitor is charged by a constant current source. Output overload protection is provided in the form of a current limiter.

The load current is sensed by an internal metal resistor connected to a comparator. When the load current exceeds a preset threshold this comparator sets a flip flop which disables the output stage and discharges the soft start capacitor. 

A second comparator resets the flip flop when the voltage across the soft start capacitor has fallen to 0.4V.

The output stage is thus re-enabled and the output voltage rises under control of the soft start network.

If the overload condition is still present the limiter will trigger again when the threshold current is reached. The average short circuit current is limited to a safe value by the dead time introduced by the soft start network. 

The thermal overload circuit disables circuit operation when the junction temperature reaches about 150°C and has hysteresis to prevent unstable conditions.

Efficient operation at switching frequencies up to 150KHz allows a reduction in the size and cost of external filter components.

The L4960 is mounted in a plastic Heptawatt power pack, and the pinouts are shown in Figure 3 below.

Fig. 3 -  L4960 IC Heptawatt Pinout

PCB - Download

We provide the files with the PCB, the schematic, the PDF, GERBER and JPG, PNG and provide a direct link for free download and a direct link, "MEGA".

Click on the direct link to download the files: Layout PCB, PDF, GERBER, JPG

Fig. 4 - Adjustable Switching Power Supply 5.1 to 40V, 2.5 Amp using L4960

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

This circuit built based on TEA2025 IC which is a monolithic integrated audio amplifier in a 16-pin plastic dual in line package manufactured by UTC. 

The circuit has Internal Thermal Protector. It is designed for portable cassette players, mp3 players and radios. 

You can also use it as your smartphone or PC audio amplifier. This circuit requires 9V power supply to work, you may use a power supply circuit with output 9V 500mA DC current or a 9V lead acid battery.

Features

• The power supply voltage range is from 3V to 15V.
• Working Voltage down to 3V
• Few External components
• Dual or Bridge Connection Modes
• High Channel isolation
  
• Very low switch On/Off Noise
• Voltage gain up to 45dB(Adjustable with external resistor)
• Soft clipping
• Internal Thermal protection
  
  

Working Explanation

Applications

• Electronic Instruments
• PC sound speaker
• Home theater systems
• Hi-fi electronic gadgets and devices
• Robotics applications 
• Children’s gadgets and toys, etc.
  
  

Fig. 1 - Schematic 5W Stereo Audio Amplifier Circuit using TEA2025 IC

Components List

• U1 ................................ TEA2025 Integrated circuit
  
  
• R1, R2 ......................... 10K resistor (brown, black, orange, gold)
  
  
• C1, C2 ......................... 0.47uF ceramic, polyester capacitor 
• C3, C4, C5, C6, C9 ..... 100uF electrolytic capacitor
• C7, C11 ....................... 470uF electrolytic capacitor
• C8, C10 ....................... 0.15uF ceramic, polyester capacitor 
  
  
• P1, P2, P3, P4, P5 ....... Screw Terminal Type 5mm 2-Pin Connector

• Others ......................... PCB, tin, wires, etc.
  
  

PCB - Download

We provide the files with the PCB, the schematic, the PDF, GERBER and JPG, PNG and provide a direct link for free download and a direct link, "MEGA".

Fig. 2 - 5W Stereo Audio Amplifier Circuit using TEA2025

Click on the direct link to download the files: Layout PCB, PDF, GERBER, JPG

If you have any questions, suggestions or corrections, please leave them in the comments, and we will answer them soon.

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Circuits with a high level of sensitivity require a stable supply, they are generally difficult to be powered by power supplies, due to the high level of sensitivity needed to provide stable voltage in the circuit.

However, we are introducing a stabilized power supply with an accurate output to power any sensitive circuit, such as microcontroller circuits, microprocessor circuits, RF transmission, PICs, and so on.

Today we are going to build a very precise circuit, which uses a very well-known component that is widely used in SMPS power supplies, especially ATX PC power supplies, “which looks more like a transistor”.

The 3-Pin TL431 Integrated Circuit, It offers better stability, less temperature deviation (VI (dev)) and less reference current (Iref) for greater system accuracy.

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The TL431 device is an adjustable tap regulator with thermal stability specified in the applicable automotive, commercial, and military temperature ranges.

The output voltage can be set to any value between Vref (approximately 2.5V) to 36V, with two external resistors. These devices have a typical output impedance of 0.2 Ω.

The active output circuitry provides a very crisp activation characteristic, making these devices excellent replacements for Zener diodes in many applications such as integrated regulation, tunable power supplies and switched power supplies.

Characteristics

• Reference voltage tolerance at 25°C
• 0.5% (class B)
• 1% (class A)
• 2% (standard class)
• Adjustable output voltage: Vref to 36V
• Operation from -40 °C to 125 °C
• Typical temperature deviation (TL43xB)
• 6 mV (temperature C)
• 14 mV (I Temp, Q Temp)
• Low output noise
• 0.2 Ω typical output impedance
• Sink current capacity: 1 mA to 100 mA
• Application
• Adjustable voltage and current reference
• Secondary lateral adjustment in Flyback SMPSs
• Zener Replacement
• voltage monitoring
• Comparator with integrated reference
  

The Diagram Circuit

In Figure 2 below, we have the schematic diagram of the High Precision Voltage Regulator Circuit with TL431 IC, the LM350 IC, provides a current of up to 3 Amps.

Fig. 1 - High Precision 5 Volts 3 Amp Voltage Regulator Circuit - TL431

With the TL431 IC, they provide a precise 5V output, which is often necessary for precision microcontrollers, sensitive equipment, that require a stabilized voltage, this circuit is ideal for that.

The power supply must provide a current of at least 3 Amps. Its input voltage must be greater than 7 Volts, to avoid overheating the LM350 IC, voltages no greater than 15V must be used.

Components List

• CI 1 ......... Voltage Regulator Circuit LM350

• CI 2 ......... Adjustable Regulator Circuit TL431

• R1 ........... 8K2Ω Resistor (grey, red, red)

• R2, R3 ..... Precision resistor 243Ω 1% (red, yellow, orange, black, brown)

• P1, P2 ..... Soldering terminals on 2-pin PCI

• Others ..... Printed Circuit Board, tin, wires, etc.

PCB - Download

We provide the files with the PCB, the schematic, the PDF, GERBER and JPG, PNG and provide a direct link for free download and a direct link, "MEGA".

Fig. 2 - High Precision 5 Volts 3 Amp Voltage Regulator Circuit - TL431

Click on the direct link to download the files: Layout PCB, PDF, GERBER, JPG

If you have any questions, suggestions or corrections, please leave them in the comments and we will answer them soon.

Subscribe to our blog!!! Click here - elcircuits.com!!!

My Best Regards!!!